From operating pneumatic power tools to keeping dust out of a workplace environment, air compressors serve a number of purposes in industrial settings. Many industrial operations rely on several air compressors to handle daily requirements. Having energy-efficient air compressors is undeniably important if you want to save money on energy costs at your industrial facility and be mindful of its environmental impact.
These necessary machines utilize a substantial amount of power to function, and slight issues can mean you are using far more power to run your air compressors than usual. Check out a few tips that can help you ensure the pneumatic compressors you have in your operation are as energy-efficient as possible.
Monitor How the Air Compressors Are Used
Air compressors are designed for specific purposes, but it is not uncommon for workers within a facility to use these systems for tasks that they shouldn't. For example, using compressed air to clean up a workspace floor instead of a broom is not the best use of the energy required for the machine to do the job. Monitor your employees and make sure they are properly trained on when they should and should not be using pneumatic systems.
Calibrate Air Compressors to Ensure Proper CFM Output
CFM (Cubic Feet Per Minute) ratings tell you how much air a unit can produce per minute. Periodically check the CFM output that your machines are producing and then recalibrate the air compressors if the CFM is not where it should be. Lacking CFM output can mean you are not getting your money's worth where energy consumption is concerned.
Watch Out for Air Pressure Drops
Air pressure drops while an air compressor is running can be a sign that something is wrong with the system. For example, damaged piston rings are common culprits behind air pressure inconsistencies. While these issues may not seem like a big deal, inconsistent flow is also usually a sign that the unit is using more energy than it should because the system is working harder.
Replace Outdated Units
Outdated air compressors can cause a major drain on energy usage. The standards for what constitutes an energy-efficient compressor have evolved over the years. Therefore, today's pneumatic systems are manufactured to conserve energy, make use of recaptured heat, and negate issues with pressure inconsistency. While investing in new air compressors may seem costly, the savings you can recoup with the investment through energy savings makes the cost well worth it.
Reach out to a local supplier, such as Energy Machinery Inc, to learn more.